Texas industrial pump repair for pump issues can be a time-consuming and costly problem. In this blog post, we’ll explore seven of the most common causes of pump failure in Texas industrial settings. Read on to learn more about what might be causing your equipment’s unexpected malfunctioning, so you can return quickly back to optimal productivity.
You can rely on expert Texas pump repair services to keep your industrial pumps working efficiently. Contact Elite Pumps today.
Common Causes of Pump Failure
Corrosion
Corrosion is a common problem encountered in pumps, and one that must be addressed with utmost seriousness. This chemical process is brought about by the interaction of the surface of a metallic object with its environment, leading to the deterioration of internal elements of the pump. Left unchecked, corrosion can compromise the structural integrity of a pump, causing it to malfunction or break down entirely.
Wear/Age
As time goes by, moving parts of machines and devices start to wear out. This is a completely natural process that happens due to friction and regular usage. Neglecting this wear and tear can result in complete malfunction or breakdown, which can be dangerous or costly to repair. Therefore, it is important to regularly inspect and replace worn parts, especially in critical or high-performance systems. Knowing when to replace parts requires experience and knowledge, as well as access to reliable data and metrics.
Cavitation
Cavitation is a phenomenon that occurs during the pumping of liquid when air pockets are formed due to a sudden decrease in pressure. The air bubbles then collapse, causing intense shock waves that can damage the pump and other nearby parts of the system. This process might seem innocuous, but it can have severe consequences, including reduced performance and efficiency, increased energy consumption, and a shorter lifespan of the equipment. To prevent cavitation, you can use appropriate measures such as selecting a suitable pump design, adjusting operating conditions, or installing additional equipment.
Damaged Bearings/Seals
When it comes to industrial equipment, it’s important to keep an eye out for damaged bearings and seals. Dry running, thermal distortion, and misalignment of seal rings are all common culprits behind this type of damage. It may not seem like a big deal, but even minor damage can quickly escalate into a major problem if left unchecked. Not only can damaged bearings and seals cause excessive noise and vibration, but they can also lead to leaks and other serious issues.
Overheating
Overheating is a critical issue that all pump operators must be familiar with. This problem can cause extensive damage to a pump and ultimately lead to equipment failure. In fact, overheating is one of the most common causes of pump breakdowns. The consequences of a pump failure can be catastrophic, leading to downtime, lost productivity, and increased repair costs. To prevent this from happening, it is crucial that operators are aware of the common causes of overheating and the methods to prevent it. Regular maintenance and monitoring of the pump’s operating temperature are essential steps to avoid overheating and prolong the life of the pump.
Electrical Issues
When it comes to dealing with electrical issues, it’s important to remember that a little bit of prevention can go a long way. Electrical problems like voltage surges and power outages can be detrimental to a pump, causing damage that can be costly to repair. You can take steps to protect your pumps from electrical issues, such as installing surge protectors or backup power sources to keep things running smoothly even in the event of a power outage.
Foreign Objects
It’s important to understand the potential risks associated with foreign objects in pump systems. Any foreign object, whether it be dirt, debris, rocks or gravel, can cause significant damage to the pump and result in costly repairs. It’s crucial to prioritize regular cleaning and maintenance to prevent potential damage.
Texas Industrial Pump Repair from Elite Pumps
By taking preventative action now, you will protect yourself from further problems down the road caused by industrial pump failure. Contact Elite Pumps to help ensure your equipment remains safe and reliable.